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NAV-4000/4500/VIR-4000/ADF-4000
Navigation Receivers


KEY OWNER/USER BENEFITS
  • NAV-4000 combines ADF and VOR/ILS/MKR receivers in a single package
  • NAV-4500 is identical to the NAV-4000 except it does not include the ADF receiver for installations with a single ADF receiver and an option for a dual ADF receiver
  • ADF-4000 and VIR-4000 provide these receivers for installations requiring smaller, stand-alone packages
  • ARINC 429 and CSDB tuning and data outputs provide a variety of installation options; serial tuning and data output capabilities are identical to those of the ADF-462 and VIR-432
  • Single set of high-speed ARINC 429 I/O buses provides tuning, digital audio, navigation data, maintenance data and software data loading capability
  • Interfaces with the RIU-4000 allow a concentrated radio interface to the rest of the aircraft
  • Reduced size, weight and power set a new standard for business and regional aircraft avionics
  • Meets latest DO-160D Change 1 environmental requirements
  • Internal diagnostic capability minimizes time spent on fault diagnosis; fault code read out available on CTL or RTU
  • Comprehensive maintenance software package works with aircraft maintenance computer and service center test software for improved maintainability

OVERVIEW

The NAV-4000/4500, ADF-4000 and VIR-4000 are members of the new Pro Line 21 CNS family of products that feature state-of-the-art digital signal processing technology, digital audio, a consolidated tuning/data/audio bus, comprehensive maintenance software and software data loading. The Pro Line 21 CNS products set new standards for size, weight and power in the business and regional aircraft market. They retain the same form factor as the current Pro Line II and Pro Line 4 products (3.3 inches high, 14 inches long) but have reduced widths that allow size reductions of up to 70 percent and weight reductions of up to 55 percent. These products also are designed and tested to meet the more stringent DO-160D Change 1 environmental requirements for helicopters and composite body aircraft.

The NAV-4000/4500, ADF-4000 and VIR-4000 maintain the same serial data and analog audio interfaces as the Pro Line II and Pro Line 4 products, thus allowing them to fit into existing installations with a minimum of modification to the existing aircraft wiring. These legacy interfaces duplicate the operation of the Pro Line II and Pro Line 4 products. For new installations it provides high-speed I/O buses that interface with the RIU allowing use of new features such as software data loading, enhanced maintenance reporting, digital audio, data communications management and data concentration.

The NAV-4000 includes the VOR/localizer, glideslope, marker beacon and ADF receivers in a single package. The NAV-4500 is identical in size and pinout to the NAV-4000 but does not include the ADF receiver. The NAV-4500 is intended for installations offering a single ADF receiver as standard with a dual ADF receiver as an option. The ADF-4000 and VIR-4000 include only the ADF or VOR/localizer, glideslope, marker beacon functionality in packages that are a half-inch smaller in width than the NAV-4000/4500 configuration.


DESCRIPTION

NAV-4000/4500 Navigation Receiver
The NAV-4000 includes both the VIR (VOR/ILS/MKR) and ADF functionality in a single Line Replaceable Unit (LRU). The VOR/ILS, marker beacon and ADF receiver modules are the same used in the ADF-4000 and VIR-4000. The NAV-4000 supports CSDB tuning only for the VIR, not the ADF. The NAV-4000 power supply is identical to that in the ADF-4000. The +15 volt output is removed for use in the NAV-4500 and VIR-4000. The rear interconnect board is unique to the NAV-4000 in that it includes interconnect for both the VIR and ADF functions. As a result, the NAV-4000 is approximately 0.5 inch wider than either the ADF-4000 or the VIR-4000.

The NAV-4000/4500 is packaged in a 2.5 MCU configuration rather than the 2.0 MCU configuration of the ADF-4000 and VIR-4000. The VIR and ADF receivers in the NAV-4000/4500 share a number of interfaces such as tuning inputs, strapping inputs and power inputs. Some of the VIR and ADF legacy signals that are only required for Pro Line II digital system installations have not been included on the NAV-4000/4500 connector.


VOR/ILS/MKR Receiver
Both the NAV-4000 and VIR-4000 combine state-of-the-art digital UHF and VHF receivers to receive and process VHF Omni Range (VOR) signals in the frequency range of 108.0 to 117.95 MHz, Instrument Landing System (ILS) localizer and glide slope signals in the frequency range of 108.1 to 111.95 MHz and 329.15 to 335.0 MHz respectively and marker beacon signals at 75.0 MHz. The receivers utilize advanced synthesizer and Digital Signal Processor (DSP) technology to transform the received signal from RF to a base band digital signal, permitting significant circuit size reduction and providing for software reconfiguration capability.

The VIR component of the NAV-4000/4500 and the VIR-4000 operates in either the VOR or ILS receiver modes. In the VOR mode the unit utilizes the VHF receiver and outputs VOR bearing at an accuracy of ± 0.2 degrees. In the ILS mode the unit utilizes both the VHF and UHF receivers and provides localizer and glide slope deviation with a centering accuracy of ±0.002 and ±0.009 ddm (difference in depth of modulation) respectively. The marker beacon receiver is operational at all times and outputs logical levels on the data output when positioned above the three marker beacons.

VOR/localizer audio is output as analog audio and also as digital audio to an RIU-4000/4100 on the unit's high-speed ARINC 429 bus. The marker beacon audio has its own analog audio output for stand-alone operation but also provides marker status information to permit tone synthesis when integrated with the RIU.

Extensive self-test and BITE capability allow detection of unit failures and ability to isolate the failure to the subassembly level. Non-volatile memory allows storage of fault conditions as an aid in isolating intermittent failure conditions and to assist in shop-level repair. This information is output on the high-speed ARINC 429 bus along with the navigation information, digital audio and software data loading capability.


ADF Receiver
Both the NAV-4000 and ADF-4000 provides the capability to determine direction to non-directional beacons or AM broadcast stations operating in the 190 to 1799, 2088 to 2094, 2179 to 2185 kHz frequency ranges when used in conjunction with the ANT-462 antenna system. The receivers utilize advanced synthesizer and Digital Signal Processor (DSP) technology to transform the received signal from RF to a base band digital signal, permitting significant circuit size reduction and providing for software reconfiguration capability.

The ADF receiver in the NAV-4000 and ADF-4000 determines the location of the radiating signal with respect to the aircraft body and provides this bearing on its digital output bus. The ADF receiver demodulates the AM signal and provides analog and digital audio output to the RIU-4000/4100 on the unit's high-speed ARINC 429 bus. The ADF receiver also provides a BFO function to generate a 1000 Hz audio tone for detection of unmodulated or continuous wave idents.

Extensive self-test and BITE capability allow detection of unit failures and ability to isolate the failure to the subassembly level. Non-volatile memory allows storage of fault conditions as an aid in isolating intermittent failure conditions and to assist in shop level repair. This information is output on the high-speed ARINC 429 bus along with the navigation information, digital audio and software data load capability.


TYPICAL SYSTEM

NAV-4000 (Dual ADF) 
Type Qty Description Part Number 
NAV-4000
 
2
 
VOR, ILS, Marker Beacon, ADF Receiver
 
822-1465-001
 
RTU-4200
 
2
 
Radio Tuning Unit
 
822-0668-011
 
ANT-462B
 
1
 
Dual ADF Antenna
 
622-7384-001
 

NAV-4000/4500 (Single ADF, optional dual ADF) 
Type Qty Description Part Number 
NAV-4000
 
1
 
VOR, ILS, Marker Beacon, ADF Receiver
 
822-1465-001
 
NAV-4500
 
1
 
VOR, ILS, Marker Beacon
 
822-1579-001
 
RTU-4200
 
2
 
Radio Tuning Unit
 
822-0668-011
 
ANT-462A
 
1
 
Single ADF Antenna
 
622-7383-001
 

VIR-4000 
Type Qty Description Part Number 
VIR-4000
 
2
 
VOR, ILS, Marker Beacon Receiver
 
822-1467-001
 
CTL-32G
 
2
 
Nav Control
 
822-2179-015
 

ADF-4000 Single 
Type Qty Description Part Number 
ADF-4000
 
1
 
ADF Receiver
 
822-1470-001
 
CTL-62G
 
1
 
ADF Control
 
822-2180-007
 
ANT-462A
 
1
 
Single ADF Antenna
 
622-7383-001
 

ADF-4000 Dual 
Type Qty Description Part Number 
ADF-4000
 
2
 
ADF Receiver
 
822-1470-001
 
CTL-62G
 
2
 
ADF Control
 
822-2180-007
 
ANT-462B
 
1
 
Dual ADF Antenna
 
622-7384-001
 


Note(s):
See Installation Hardware table for mounts and connectors


SPECIFICATIONS

Certification 
 NAV-4000 /NAV-4500/VIR-4000 ADF-4000 
FAA TSO
 
C34e, C35d, C36e, C40c
 
C41d (Class A)
 
EUROCAE
 
ED-22A, ED-46, ED-47, 1/WG7/70
 
ED-51
 
Software
 
DO-178b Level A (VIR), Level C (ADF)
 
DO-178b Level C
 
Environmental
 
DO-160D Change 1
 
DO-160D Change 1
 
 
[A2F2]ZBBB[(SLM) (TCC1R)]EWXXXSZ[BZ] AZC[K(GK)E]H[A3E3]XAA
 
[A2F2]ZBBB[(SLM) (TCC1R)]EWXXXSZ[BZ] AZC[K(GK)E]H[A3E3]XAA
 
EUROCAE
 
ED-14A
 
ED-14A
 

Certification 
 CTL-32G CTL-62G ANT-462A/B 
FAA TSO
 
C34d, C36d, C40b, C66b, C40c, C34e, C35d, C36e, C66c
 
C41D, ETSO 2C41D
 
C41c
 
EUROCAE
 
MPS/WG 8/1/71 ED-47B, ED-22B, ED-54
 
MPS/WG8/1/71
 
 
Software
 
DO-178B Level B
 
DO-178a Essential
 
 
Environmental
 
DO-160A
 
DO-160D
 
DO-160B
 
 
/A2C1/B/PKS/ EXXXXXZ/BZ/AZZ DO-160E [(A2)(F1)X]BBB [(RBB1)(SM) (U2FF1)]EXXXXXZ [BZ]AZ[ZC][RR]M [(A3)(J3)3]XXAX
 
[(A2)(F1)X[BBB] [(RBB1)(SM) (U2FF10[EXXXXXZ [BZ]AZ[ZC][RR]M [(A3)(J3)3]XXA
 
/A2E1/BC/JY/ E2SXXXXXBZ/ AXXXX
 
EUROCAE
 
ED-14A, ED-14D
 
ED-51
 
ED-14A
 

Physical Characteristics 
 NAV-4000/NAV-4500 ADF-4000/VIR-4000 
Size
 
2.5 MCU
 
2.0 MCU
 
Height
 
87.4 mm (3.44 in)
 
87.4 mm (3.44 in)
 
Width
 
63.5 mm (2.50 in)
 
50.8 mm (2.00 in)
 
Length
 
358.5 mm (14.12 in)
 
358.5 mm (14.12 in)
 
Weight
 
1.54 kg (3.4 lb)/1.14 kg (2.5 lb)
 
0.95 kg (2.1 lb)/1.09 kg (2.4 lb)
 

Physical Characteristics 
 ANT-462A ANT-462B CTL-32G/CTL-62G 
Size
 
      
Height
 
41.8 mm (1.65 in)
 
28.0 mm (1.10 in)
 
66.68 mm (2.625 in)
 
Width
 
218.9 mm (8.62 in)
 
271.8 mm (23.81 in)
 
60.32 mm (2.375 in)
 
Length
 
431.8 mm (17.00 in)
 
604.8 mm (23.81 in)
 
190.92 mm (7.519 in) without mating connector
 
Behind Panel Length
 
    
149.2 mm (5.875 in) 176.8 mm (6.96 in) to end of mating connector shell
 
Weight
 
1.4 kg (3.1 lb)
 
2.3 kg (5.1 lb)
 
0.5 kg (1.2 lb)
 

Environmental 
 NAV-4000/ NAV-4500 ANT-462A/ ANT-462B CTL-32G/ CTL-62G VIR-4000/ ADF-4000 
Temperature
 
-55 to 70°C
 
-65 to 70°C
 
-30 to 70°C
 
-55 to 70°C
 
Altitude
 
70,000 ft
 
70,000 ft
 
35,000 ft
 
70,000 ft
 

Power Requirements 
 NAV-4000/ NAV-4500 ANT-462A/ ANT-462B CTL-32G/ CTL-62G VIR-4000/ ADF-4000 
Power input @ 28 V
 
0.65 A / 0.4 A
 
Powered by NAV-4000 or ADF-4000
 
0.30 A
 
0.4 / 0.3 Amp
 
Lighting Power
 
n/a
 
n/a
 
5 V AC/DC 0.35 A 28 V DC 0.1 A
 
n/a
 

ADF Frequency Inputs 
Control
 
CSDB or ARINC 429
 
Range
 
190.0 to 1799, 2088 to 2094 and 2179 to 2185 kHz
 
Tuning Increments
 
500 Hz
 

ADF Outputs 
Operational Modes
 
ADF or ANT
 
Types of Reception
 
CW, MCW
 
Output Signals
 
CSDB or ARINC 429
 
Audio Output
 
50 mW into 600 ohms
 

ADF Receiver 
Capture Range
 
±250 kHz
 
Accuracy
 
±3° excluding quadrantal error
 
Sensitivity
 
70 microvolts/m at 6 dB (s+n)/n
 
Selectivity (typical)
 
6 dB: ±1.4 kHz
70 dB: ±7 kHz
 
Spurious response
 
-80dB
 

VIR Frequency Inputs 
Control
 
CSDB or ARINC 429
 
Range
 
108.0 to 117.95 MHz
 
Tuning Increments
 
50 kHz
 

VIR Outputs 
Operational Modes
 
VOR or ILS
 
Output Signals
 
CSDB or ARINC 429
 
VOR/LOC Audio Output
 
100 mW into 600 ohms
 
MKR Audio Output
 
50 mW into 600 ohms
 

VOR/LOC Receiver 
VOR Bearing Accuracy
 
±02° (bench), ±02° (statistical)
 
LOC Deviation Accuracy
 
±0.002 ddm (bench), ±0.00465 ddm (statistical)
 
Sensitivity (aural)
 
-103.5 dBm for 10 dB (s+n)/n
 
Selectivity (flag)
 
6 dB: ±18 kHz60 dB: ±32 kHz70 dB: ±40 kHz
 
VOR Selectivity (typical)
 
6 dB: ±18 kHz70 dB: ±40 kHz
 
LOC Selectivity (typical)
 
6 dB: ±15 kHz70 dB: ±38 kHz
 
Spurious response
 
-70 db
 

Glideslope Receiver 
GS Deviation Accuracy
 
±0.009 ddm (bench), ±0.0118 ddm (statistical)
 
Sensitivity
 
-87 dBm for flag out of view
 
Selectivity (typical)
 
6 dB: ±20 kHz70 dB: ±120 kHz
 
Spurious response
 
-60 dB
 

Marker Beacon Receiver 
Sensitivity
 
200 microvolts, -67 dBm (high) 1000 microvolts, -53 dBm (low)
 
Selectivity (typical)
 
6 dB: ±11 kHz 60 dB: ±170 kHz
 
Frequency
 
75 MHz, TRF
 

SELECTION GUIDE

Navigation Receivers 
 VOR Bearing Outputs    
 Interface  CSDB Rotary Wing Aircraft Software  
Type  CSDB 429 CSDB ARINC 429 Std DO-178 Part Number 
NAV-4000
 
X1
 
X
 
X1
 
X
 
X
 
A/C
 
822-1465-001
 
NAV-4500
 
X
 
X
 
X
 
X
 
X
 
A
 
822-1579-001
 
VIR-4000
 
X
 
X
 
X
 
X
 
X
 
A
 
822-1467-001
 

Note(s):
  1. CSDB Support is VIR only
  2. Glideslope and marker beacon receivers are included in all units shown above
 

ADF Receivers 
 Interface  
Type CSDB 429 Part Number 
ADF-4000
 
X
 
X
 
822-1470-001
 

ADF Antennas 
 Configuration  
Type Single Dual Part Number 
ANT-462A
 
X
 
  
622-7383-001
 
ANT-462B
 
  
X
 
622-7384-001
 

NAV Controls 
 Panel  
 Lighting Color Volume Control DME Hold  
Type 5V 28V BL/WH Gray Black   Part Number 
CTL-32G
 
X
 
 
X
 
X
 
   
822-2179-001
 
 
X
 
 
X
 
 
X
 
X
 
 
822-2179-007
 
 
X
 
 
X
 
X
 
  
X
 
822-2179-009
 
 
X
 
 
X
 
 
X
 
 
X
 
822-2179-011
 
  
X
 
X
 
 
X
 
 
X
 
822-2179-011
 
 
X
 
 
X
 
X
 
 
X
 
X
 
822-2179-013
 
  
X
 
X
 
X
 
 
X
 
X
 
822-2179-013
 
 
X
 
 
X
 
 
X
 
X
 
X
 
822-2179-015
 
  
X
 
X
 
 
X
 
X
 
X
 
822-2179-015
 

Note(s):
All controls listed above have power on-off capability
 

ADF Controls 
 Panel    
 Lighting Color   
Type 5V 28V BL/WH Gray Black Volume Control Dual Part Number 
CTL-62G
 
X
 
  
X
 
X
 
      
822-2180-001
 
    
X
 
X
 
X
 
      
622-2180-001
 
  
X
 
  
X
 
  
X
 
    
622-2180-003
 
    
X
 
X
 
  
X
 
    
622-2180-003
 
  
X
 
  
X
 
X
 
  
X
 
  
622-2180-005
 
    
X
 
X
 
X
 
  
X
 
  
622-2180-005
 
  
X
 
  
X
 
  
X
 
X
 
  
622-2180-007
 
    
X
 
X
 
  
X
 
X
 
  
622-2180-007
 
  
X
 
  
X
 
X
 
    
X
 
622-2180-009
 
    
X
 
X
 
X
 
    
X
 
622-2180-009
 
  
X
 
  
X
 
  
X
 
  
X
 
622-2180-011
 
    
X
 
X
 
  
X
 
  
X
 
622-2180-011
 
  
X
 
  
X
 
X
 
  
X
 
X
 
622-2180-013
 
    
X
 
X
 
X
 
  
X
 
X
 
622-2180-013
 
  
X
 
  
X
 
  
X
 
X
 
X
 
622-2180-015
 
    
X
 
X
 
  
X
 
X
 
X
 
622-2180-015
 

Note(s):
All controls listed above have power on-off capability
 

INSTALLATION HARDWARE

NAV-4000 
  Option  
Description
 
A
 
B
 
C
 
D
 
E
 
F
 
 
Type
 
Qty
 
Qty
 
Qty
 
Qty
 
Qty
 
Qty
 
Part Number
 
Mount (MMT-125)
 
       
 
With connector plate (single use)
 
1
 
1
 
1
 
   
622-9670-002
 
 
With connector plate (for use with piggyback kit)
 
1
 
1
 
1
 
   
622-9670-001
 
Connector Kit
 
       
 
With contacts and grnd brkt
 
1
 
  
1
 
  
653-9079-001
 
 
With contacts and without grnd brkt
 
 
1
 
  
1
 
 
653-9076-001
 
 
Without Contacts
 
  
1
 
  
1
 
653-9077-001
 
Connector contacts
 
  
46
 
  
46
 
372-2514-110
 
Coax inserts
 
  
4
 
  
4
 
372-2519-100
 

NAV-4500 
  Option  
Description
 
A
 
B
 
C
 
D
 
E
 
F
 
 
Type
 
Qty
 
Qty
 
Qty
 
Qty
 
Qty
 
Qty
 
Part Number
 
Mount (MMT-125)
 
       
 
With connector plate (single use)
 
1
 
1
 
1
 
   
622-9670-002
 
 
With connector plate (for use with piggyback kit)
 
1
 
1
 
1
 
   
622-9670-001
 
Connector Kit
 
       
 
With contacts and grnd brkt
 
1
 
  
1
 
  
653-9079-003
 
 
With contacts and without grnd brkt
 
 
1
 
  
1
 
 
653-9076-003
 
 
Without Contacts
 
  
1
 
  
1
 
653-9077-001
 
Connector contacts
 
  
36
 
  
36
 
372-2514-110
 
Coax inserts
 
  
3
 
  
3
 
372-2519-100
 

VIR-4000 
  Option  
Description
 
A
 
B
 
C
 
D
 
E
 
F
 
 
Type
 
Qty
 
Qty
 
Qty
 
Qty
 
Qty
 
Qty
 
Part Number
 
Mount (MMT-120)
 
       
With connector plate (single use)
 
1
 
1
 
1
 
   
622-9669-002
 
With connector plate (for use with piggyback kit)
 
1
 
1
 
1
 
   
622-9669-001
 
Connector Kit
 
       
 
With contacts and grnd brkt
 
1
 
  
1
 
  
653-9079-003
 
 
With contacts and without grnd brkt
 
 
1
 
  
1
 
 
653-9076-003
 
 
Without Contacts
 
  
1
 
  
1
 
653-9077-001
 
Connector contacts
 
  
36
 
  
36
 
372-2514-110
 
Coax inserts
 
  
3
 
  
3
 
372-2519-100
 

ADF-4000 
  Option  
Description
 
A
 
B
 
C
 
D
 
E
 
F
 
 
Type
 
Qty
 
Qty
 
Qty
 
Qty
 
Qty
 
Qty
 
Part Number
 
Mount (MMT-120)
 
       
With connector plate (single use)
 
1
 
1
 
1
 
   
622-9669-002
 
With connector plate (for use with piggyback kit)
 
1
 
1
 
1
 
   
622-9669-001
 
Connector Kit
 
       
 
With contacts and grnd brkt
 
1
 
  
1
 
  
653-9079-004
 
 
With contacts and without grnd brkt
 
 
1
 
  
1
 
 
653-9076-004
 
 
Without Contacts
 
  
1
 
  
1
 
653-9077-001
 
Connector contacts
 
  
40
 
  
40
 
372-2514-110
 
Coax inserts
 
  
1
 
  
1
 
372-2519-100
 

ANT-462A 
Type Qty Description Part Number 
  
1
 
Connector, mating
 
357-7998-010
 

ANT-462B 
Type Qty Description Part Number 
  
1
 
Connector, mating
 
371-6470-000
 

Optional Piggyback Adapter Kits  
 Part Number 
Piggyback adapter kits 2.0 CMU over 2.0 CMU
 
653-9078-101
 
Piggyback adapter kits 2.5 CMU over 2.5 CMU
 
653-9078-102
 
Piggyback adapter kits 2.0 CMU over 2.5 CMU
 
653-9078-104
 
Piggyback adapter kits 2.0 CMU over 3.0 CMU
 
653-9078-105
 
Piggyback adapter kits 2.5 CMU over 3.0 CMU
 
653-9078-106
 
Piggyback adapter kits 2.5 CMU over 5.0 CMU
 
653-9080-001