CareersNewsEvents
Home Our CompanyProducts And SystemsService And SupportInvestor RelationsContact Us
  Home > Product Catalog > Business and Regional > MDS-3110/4110
 printable view
Browse by:

Search by:
    Product Index
Product Catalog - Business and Regional
Air Transport  | Business and Regional  | Government  | Service and Support

MDS-3110/4110
Maintenance Diagnostic System


KEY OWNER/USER BENEFITS
  • Provides fault detection and analysis for the Collins Pro Line 4 and Pro Line 21 systems
  • Monitors avionics and aircraft system LRUs to detect failures and assists maintenance personnel with identification of LRUs requiring replacement
  • Logs fault data to permit diagnosis of intermittent faults
  • Load maintenance diagnostic tables independent of application
  • Provides capability to download fault information to disk
  • Displays fault information in instantly recognizable English words and phrases as well as using traditional hexadecimal and binary readouts
  • Integrated with an aircraft's EICAS to collect engine and airframe wear information thereby simplifying the airplane maintenance program
  • Provides extensive airframe/user customized electronic checklists
  • Provides test and rigging functions for supporting system LRUs
  • Provides remote access of maintenance information
  • Provides ACARS support for downlinking of maintenance reports
  • Separately loadable Maintenance Diagnostic Tables

OVERVIEW

The Collins MDS-3110/4110 Maintenance Diagnostic System performs an integral function within Pro Line 4 and Pro Line 21 by monitoring Line Replaceable Units (LRUs) and Line Replaceable Modules (LRMs) to detect failures, identifying LRUs requiring replacement and logging fault data to permit diagnosis of intermittent faults. Along with the system's ability to provide avionics maintenance diagnostics, the MDS-3110/4110 can also display aircraft systems data, engine maintenance information and extensive airframe/user customized checklists that depend on aircraft configuration. In addition, the MDS-3110/4110 provides test and rigging functions for supporting system LRUs, remote access of maintenance information through a PC or Portable Maintenance Access Terminal (PMAT), and support for downlinking of maintenance reports via ACARS. With this level of system flexibility, the effective maintenance of the aircraft is increased along with significant cost of ownership benefits being realized.


DESCRIPTION

The MDS-3110/4110 provides fault detection and analysis as well as immediate identification, recording and display of maintenance information. The system utilizes the flight deck Multifunction Displays (MFDs) as the display media for the fault information and uses a variety of formats that include an English format along with the traditional hexadecimal and binary readouts to depict diagnostic information. By incorporating instantly recognizable English words and phrases, the ability of flight crew or maintenance personnel to take appropriate action quickly and accurately is greatly enhanced, thereby increasing the utilization of the aircraft.

The system can also be integrated with an aircraft's Engine Indication and Crew Alerting System (EICAS) to store captured events, service messages, engine exceedances, engine trend snapshots, system parameters and aircraft life cycle counters. By providing a means to collect engine and airframe wear information, the MDS-3110/4110 simplifies the airplane maintenance program by giving single-point access to long-term engine trend and historical airplane data.

Reduction of paper in the flight deck in terms of checklists is yet another benefit of the MDS-3110/4110. Electronic airframe/user checklists can be stored, accessed and executed by the system. Checklists to cover normal operations and specific crew notes, as well as abnormal and emergency operations can be incorporated into the MDS-3110/4110.

To assist the maintenance personnel with troubleshooting and aircraft checkout, the MDS-3110/4110 provides the capability to initiate LRU tests and rigging procedures. The maintenance information can be accessed either through the flight deck MFDs or through a PMAT running the Remote Maintenance Access (RMA) application. To support look-ahead maintenance, the MDS-3110/4110 can transmit the maintenance information via ACARS.

The MDS-3110/4110 is comprised of two LRUs - the MDC-3110/4110 Maintenance Diagnostic Computer and the DBU-4000/4100/5000 Database Unit. A separate, loadable MDT-3110 Maintenance Diagnostic Table that is specific to an aircraft program is also provided. The MDC is packaged in the Pro Line Integrated Avionics Processing System, reducing avionics weight and size and simplifying avionics interconnect. This integration allows the MDS-3110/4110 to gain extensive access to available aircraft system diagnostic information.

The MDT-3110 provides aircraft unique diagnostic data for the MDC-3110/4110 to operate on to diagnose faults unique to the aircraft type. The MDT-3110 is a separate software part that can be field loaded into the MDC-3110/110 using the DBU-4000/4100/5000 Database Unit. Refer to the MDT-3110 Service Information Letter (SIL) 1-04 for proper MDT version information for the applicable aircraft program.


OPERATION AND PERFORMANCE

With the integrated nature of the Collins Pro Line 4 and Pro Line 21 systems, a computer is paramount in providing assistance with the maintainability of the equipment. The MDS-3110/4110 provides that assistance in the form of fault processing and overall system utility support.


Basic Maintenance
Basic maintenance consists of the normal LRU fault processing diagnostics and display of the overall maintenance information.

1. Fault Processing
Fault logic processing provided by the MDS-3110/4110 detects LRU failure occurrences and determines the specific LRU that has failed. The fault logic utilizes discrete bits from the reporting LRUs to determine if a fault condition exists. Bits from the various LRUs are evaluated using Boolean logic to permit faults to be registered only when specific conditions are present.

Reporting LRUs can provide one or more dedicated fault words to the system for which fault equations may be generated. A typical number of fault equations created for an aircraft's MDS is 2000 (this number is dependent on the application). To further enhance the user interface, custom English text fault descriptions up to 24 ASCII characters can be provided for each LRU fault condition.


2. Display of Maintenance Information
To assist with the maintenance task, various types of display page formats are available to the user for viewing maintenance and fault data.
  • The current fault page displays the faults currently detected by the MDS. The information available includes the name of the failed LRU, its ATA chapter number, operational status and associated fault in English text format. This page provides a concise summary of the current fault status to the flight or maintenance crew prior to departure.
  • The fault history page lists the LRUs with persistent or intermittent faults and provides a text fault message, the state of its diagnostic words at the time the fault occurred and the time/date of occurrence for each fault. The system can store up to 20 LRU fault entries per flight leg, a total of 100 flight legs and display a maximum number of 500 entries. When the fault leg storage is full, the oldest stored flight leg data will be overwritten.
  • For a selected fault, the advanced diagnostics page displays the current state of diagnostic information for the reporting LRUs, as well as help and troubleshooting tips. The diagnostic information can be displayed in traditional hexadecimal and binary readouts, along with English text through the data reader page. This data is provided to help determine the specific cause of a failure and is available in real-time for all reporting LRUs.
  • Service messages are text fault messages that correlate to crew alert or maintenance messages and are time/date stamped when the event occurred.
  • At the completion of a flight, a flight leg index display can be accessed to provide an overview of prior flights. The index shows the number of faults, service messages and exceedances that were recorded for a flight. An indication is also provided to show if engine trend data was recorded during a flight. If further data is required for a particular flight leg, a summary display shows all if information stored for the selected flight. The index and summary displays are provided to permit quick assessment of all events that occurred on a specific flight.

EICAS Support
For EICAS-equipped aircraft, information from the same engine and aircraft system sensors used by the EICAS is available to the maintenance diagnostic system for recording and trend analysis. The types of parameters available vary by application.
  • A long-term history of engine exceedances is provided to help crews to determine when engine maintenance inspections are necessary.
  • Engine trend data offered by the system also assists in determining when an engine should be taken out of service for inspection or repairs by comparing current data to historical data.
  • System exceedances are available and report in text form the threshold for a particular parameter, the peak value reached, the duration of the exceedance and the time/date when the event occurred.

By coupling EICAS support with the maintenance diagnostic system, the flight crew and maintenance personnel are given ready access to monitor the condition of various equipment complements on the aircraft. It is this level of unprecedented integration that has proven to be extremely valuable in the area of aircraft dispatchability.


Checklist Capability
To assist the flight crew with managing the aircraft operating procedures, electronic checklists have been incorporated in the MDS-3110/4110 on various applications. Checklists are available to cover various types of operating procedures, including normal, abnormal, emergency and crew notes. A total of 80,000 characters can be stored. This equates to approximately 200 pages of checklists based on an average checklist being less than half of a page. A PC ground-based checklist editor is also available to assist with the creation and maintenance of checklists.

Remote Maintenance Access
The MDS-3110/4110 provides the ability to remotely access aircraft maintenance information. This frees up the flight deck MFDs for other tasks. For aircraft equipped with a Collins portable access system (CPAS) connector, the complete MDS information and functionality can be accessed and controlled through the Remote Maintenance Access program executing on a PC or PMAT.

ACARS Support
To support look-ahead maintenance, the MDS-3110/4110 is capable of downlinking the maintenance information over an ACARS data link. Alternatively, this information can also be saved to floppy disks or USB memory devices through the DBU.

Test and Rigging Support
To assist maintenance personnel with troubleshooting and aircraft checkout, the MDS-3110/4110 provides a single access point to initiate LRU tests and rigging procedures. The MDS displays instructions, warnings and prerequisite conditions to the operator for each test or rigging procedure. The test or procedure may be interactive, providing instructions on the display and allowing the operator to perform any needed actions before continuing the test or procedure. The operator may abort the test or procedure at any time. At the conclusion of the test or procedure, the MDS will display pass/fail information as indicated by the LRU.

TYPICAL SYSTEM

MDS-3110 
Type Qty Description Part Number 
MDC-3110
 
1
 
Maintenance Diagnostic Computer
 
822-1987-007
 
MDT-3110
 
1
 
Maintenance Diagnostic Tables*
 
810-0042-001
 
DBU-5000
 
1
 
Database Unit
 
822-2215-002
 

MDS-4110 
Type Qty Description Part Number 
MDC-4110
 
1
 
Maintenance Diagnostic Computer
 
822-1988-006
 
MDT-3110
 
1
 
Maintenance Diagnostic Tables*
 
810-0042-001
 
DBU-5000
 
1
 
Database Unit
 
822-2215-002
 


Note(s):
See Installation Hardware table for connectors and other installation items

* See MDT-3110 Service Information Letter (SIL) 1-04 for proper MDT version information for applicable aircraft program


SPECIFICATIONS

Certification 
 MDC-3110/4110 DBU-5000 
FAA TSO
 
C113
 
C113
 
Environmental
 
DO-160D
 
DO-160E
 
 
[(A2)(F2)Y]BBB(TCC1R) (SLM)EXXXXSZ[BZ]AZZ [XXX]H [XXXX]XAA[(A2) (C4)(F1)Y]
 
[A2C4F1]BBB[SB2M][E11] XXXXXZ[BZ]AZ[ZC][RRWW] M[A3E3X]XXAX
 
EUROCAE
 
ED-14D
 
ED-14E
 

Physical Characteristics 
 MDC-3110/4110 DBU-5000 
Height
 
16.67 mm (0.66 in)
 
57.17 mm (2.25 in)
 
Width
 
221.94 mm (8.74 in)
 
146.05 mm (5.75 in)
 
Length
 
154.03 mm (6.06 in)
 
168.91 mm (6.650 in)
 
Mating Connector Depth
 
N/A
 
66.04 mm (2.60 in)
 
Weight
 
0.36 kg (0.8 lb)
 
0.73 kg (1.6 lb)
 
Mounting
 
IAPS
 
Dzus
 

Environmental 
 MDC-3110/4110 DBU-5000 
Temperature
 
-40 to 70° C
 
-40 to 70° C
 
Altitude
 
55,000 ft
 
55,000 ft
 

Power Requirements 
 MDC-3110/4110 DBU-5000 
Primary
 
N/A
 
28 V DC, (32.2 V DC max.,18.0 V DC min.)
 
IAPS
 
5 V DC, 1.44 A max
 
N/A
 
 
12 V DC, 0.46 A max
 
 
 
-12 V DC, 0.77 A max
 
 

SELECTION GUIDE

Maintenance Diagnostic Computers 
Functionality Available by Status 
  
MDC-3110 / 4110
 
 Function 
822-1987 / 1988-xxx
 
BASIC
 
LRU Diagnostics
 
X
 
 
FCC Diagnostics
 
O
 
 
Pilot Data Download
 
O
 
 
Report Download
 
X
 
 
Aircraft Ident Set
 
X
 
 
Flight Leg Index
 
X
 
 
Service Messages
 
O
 
 
ATA Chapter Index
 
X
 
 
Data Bus Reader
 
X
 
 
Help/Troubleshooting Pages
 
X
 
 
LRU SW Part Number Reporting
 
O
 
 
Set APU Cycles
 
X
 
 
Aircraft Logbook
 
O
 
EICAS
 
Life Cycle Data
 
O
 
 
Engine Exceedances
 
O
 
 
Engine Trend
 
O
 
 
Engine Configuration and Data
 
O
 
 
System Parameters
 
O
 
Checklist
 
Checklist Capability
 
O
 
Test and Rigging
 
A/C System Initiated Test
 
O
 
 
A/C System Rigging
 
O
 
 
LRU Configuration Data
 
O
 
RMA
 
Remote Maintenance Access Capability
 
O
 
 
PMAT Interface
 
O
 
ACARS
 
ACARS Interface
 
O
 

Note(s):
O-Denotes optional functionality that may be enabled based on the set of Diagnostic Tables loaded.
Additional equipment may be needed for full functionality.
 

Database Units 
DBU-5000 With Sliding Door 
Color AFIS-Interface Ethernet Interface Part Number 
Black
 
Yes
 
No
 
822-2215-001
 
Gray
 
Yes
 
No
 
822-2215-002
 
Silver Gray
 
Yes
 
No
 
822-2215-003
 
Black
 
No
 
No
 
822-2215-101
 
Gray
 
No
 
No
 
822-2215-102
 
Silver Gray
 
No
 
No
 
822-2215-103
 
Black
 
No
 
Yes
 
822-2215-201
 
Gray
 
No
 
Yes
 
822-2215-202
 
Silver Gray
 
No
 
Yes
 
822-2215-203
 
Black
 
Yes
 
Yes
 
822-2215-301
 
Gray
 
Yes
 
Yes
 
822-2215-302
 
Silver Gray
 
Yes
 
Yes
 
822-2215-303
 

Database Units 
DBU-5000 With Flip Door 
Color AFIS-Interface Ethernet Interface Part Number 
Black
 
Yes
 
No
 
822-2215-401
 
Gray
 
Yes
 
No
 
822-2215-402
 
Silver Gray
 
Yes
 
No
 
822-2215-403
 
Black
 
No
 
No
 
822-2215-501
 
Gray
 
No
 
No
 
822-2215-502
 
Silver Gray
 
No
 
No
 
822-2215-503
 
Black
 
No
 
Yes
 
822-2215-601
 
Gray
 
No
 
Yes
 
822-2215-602
 
Silver Gray
 
No
 
Yes
 
822-2215-603
 
Black
 
Yes
 
Yes
 
822-2215-701
 
Gray
 
Yes
 
Yes
 
822-2215-702
 
Silver Gray
 
Yes
 
Yes
 
822-2215-703
 

Note(s):
See Installation Hardware table for connectors and other installation items.
 

INSTALLATION HARDWARE

DBU-5000 
Type Qty Description Part Number 
DBU-J1
 
1
 
Connector, Circular, MS27484T22F55S
 
359-0645-580
 
 
1
 
Straight Strain Relief, M85049/49-2-22N
 
859-6604-170
 
 or   
 Right Angle Strain Relief, M85049/47N22 
859-6604-080
 
DBU-J2
 
1
 
Connector, Circular, MS2748T16F35S
 
359-0645-040
 
 
1
 
Straight Strain Relief, M85049/49-2-16N
 
859-6604-140
 
 or   
 Right Angle Strain Relief, M85049/47N16 
859-6604-050