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IAPS-4000
Integrated Avionics Processing System


KEY OWNER/USER BENEFITS
  • Reduces avionics weight, volume and wire count
  • Accommodates the varied requirements of different customers without major redesign
  • Improves performance and functionality over older avionics systems
  • Flexible and easily incorporates universal changes
  • Increases reliability and lowers cost of ownership
  • Contains comprehensive sensor and internal monitoring
  • Supports IOC upgrades, MDS upgrades

OVERVIEW

The Integrated Avionics Processing System (IAPS) assembly provides the infrastructure required to interconnect and manage the various avionics subsystems in the airplane. The IAPS may be sealed to support the needs of the application. It may be considered a part of the airplane wiring that physically houses some avionics line replaceable modules (LRMs). The IAPS assembly has a fully wired card cage containing the following:

  • IEC IAPS Environmental Controllers
  • LHP Lightning/High Intensity Radiated Field Protectors
  • PWR Power Supplies
  • IOC Input/Output Concentrators
  • CSU Configuration Strapping Units
  • FCC/FGC Flight Control/Guidance Computers
  • FMC Flight Management Computers (optional)
  • MDC Maintenance Diagnostic Computer (optional)
  • OCM Options Configuration Module

The IAPS Card Cage (ICC) contains hardware to mount and interconnect all resident LRMs. Temperature sensors are installed on each quadrant of the ICC motherboard. The IEC monitors the temperature sensors and operate cooling fans to automatically regulate the IAPS environment. The LHP provides an isolation interface between the resident LRMs and external units. The PWR provides separate sources that independently power the FCC and the FMC functions. The IOC provides a data management function by acting as a central data collection and distribution point. These concentrators receive data bus inputs from each major Line Replaceable Unit (LRU) on the aircraft, process the data words and then transmit only the words of interest to each receiving LRU.

The CSU provides a matrix of configuration shunts that configure the IAPS with optional features. The MDC receives diagnostics words from the airplane LRUs. As an option, the MDC processes and records the data for fault messages, engine trend and exceedance data, life cycle information and LRU fault history. The stored maintenance data can be downloaded to a diskette in the Data Base Unit (DBU).

Note that the empty ICC is an LRU. Each environmental controller, lightning/HIRF protector, power supply, concentrator, strapping unit and computer installed in the card cage is an individual LRM. If any of these modules fail, the individual module may be replaced versus the entire IAPS assembly.


DESCRIPTION

The IAPS contains several subsystems in a common cabinet (card cage) that is used in place of discrete LRUs and mounting trays. The basic enclosed subsystems are:

  • Dual-dual ARINC 429 serial data concentrators
  • Fail-passive three-axis Flight Control System (FCS) (optional dual)
  • Single, dual or triple Flight Management System (FMS)

Additionally, an optional maintenance and diagnostic computer is available for system troubleshooting.

The IAPS Card Cage (i.e. module cabinet) is a LRU that contains LRMs. Several versions and options are available. The ICC printed circuit boards contribute to aircraft wiring reduction as LRM-to-LRM wiring is performed internal to the cabinet.

The aircraft interconnect connections are provided by Lightning HIRF Protector (LHP) modules.

The IEC is a fan module that provides increased subsystem reliability by initiating forced-air circulation. For systems installed outside the pressurized cabin, optional IECs with heaters are available for cold-temperature operation.

The IOC are the ARINC 429 serial data processors. They are utilized to reduce aircraft wiring by having a common input/output data collection point that re-transmits multiple sensor input buses to various internal and external subsystems. For example, the FMS and FCS subsystems share these common I/O LRMs resulting in a reduction of volume, weight and power compared to these subsystems each having their own dedicated I/O functions. Additionally, the installation cost, connector volume and wiring weight within the aircraft are greatly reduced. These IOCs are dual on each side of the card cage providing for high availability.

The PWR modules are used in association with the IOC. They provide low-volt power to the IOCs and FCS/FMS subsystems. External power is available for use by external IAPS-related subsystems. The PWRs also reduce the weight, volume and system power by having a multi-subsystem use, as one PWR may power an IOC, FCC or FMC/MDC.

The FCC/FGC is part of the autopilot system that provides three primary axis and pitch trim control. The system is fully integrated into the flight deck. A dual autopilot system configuration is optional. Also optional, Auxiliary Trim Coupler (ATC) roll or yaw trim computers are available.

The FMC is part of the FMS. Single, dual or triple options can be selected.

The MDC is an optional module used for system troubleshooting as well as engine data storage. Faults and exceedance data may be stored for later retrieval by maintenance personnel.

Part of the IOC subsystem are the CSU's; these provide centralized strapping for various internal and external subsystems as well as customer strapping of option equipment (e.g. third inertial reference system, third COMM).


TYPICAL SYSTEM

IAPS 
Type Qty Description Part Number 
ICC-4009
 
1
 
IAPS Card Cage
 
822-1407-001
 
PWR-4000
 
4
 
IAPS Power Supply
 
622-9945-022
 
IOC-4100
 
4
 
I/O Concentrator
 
822-1362-101
 
CSU-4100
 
2
 
Configuration Strapping Unit
 
822-1364-002
 
IEC-4001
 
2
 
IAPS Environmental Controller
 
822-0333-001
 
LHP-4000
 
1
 
Lightning/HIRF Protection (Left)
 
822-0287-201
 
LHP-4001
 
1
 
Lightning/HIRF Protection (Right)
 
822-0332-201
 
OCM-4100
 
1
 
Options Configuration Module
 
822-1463-200
 

Note(s):
See Installation Hardware table for connectors
 


SPECIFICATIONS

Certification 
 ICC-400X IOC-4100 
FAA TSO
 
C9c, C52a, CII5b
 
C9c, C52b, CII5b
 
Environmental
 
  
 
With IEC-4000
 
DO-160D A2C4F1/YBBB/SCLM/E/ XXXXXZ/BZ /AZZ/WWX/M/ Z3Z3/XAX
 
DO160D[AZC4F1]YBBB [SLCM] E1XXXXZ[BZ] AZZ[WWP]H [Z3Z3]XAA
 
 
With IEC-4001
 
DO-160D A2F2/YBBB/SCLM/E/ XXXXXZ/BZ /AZZ/WWX/M/Z3Z3/XAX
 
DO160D[AZFZ]YBBB [SLCM E1XXXXZ[BZ] AZZ[WWP]H [Z3Z3]XAA
 
 
EUROCAE
 
ED-14C
 
ED-14C
 

Physical Characteristics 
 ICC-400X IOC-4100 
Height
 
514.9 mm 20.27 in)
 
17 mm (0.67 in)
 
Width
 
177.8 mm (7.00 in)
 
149 mm (5.86 in)
 
Length
 
410.2 mm (16.15 in)
 
222 mm (8.75 in)
 
Weight
 
5.45 kg (12.0 lb)
 
0.45 kg (1.0 lb)
 

Environmental 
 ICC-400X IOC-4100 
Temperature
 
  
 
With IEC-4000
 
-40 to +70°C 
 
-40 to +70°C 
 
 
With IEC-4001
 
-55 to +70°C
 
-55 to +70°C
 
Altitude
 
55,000 ft
 
55,000 ft
 

Power Requirements 
 ICC-400X IOC-4100 
Input
 
NA
 
Supplied by PWR-4000
 
Lighting
 
NA
 
NA
 

Certification 
 PWR-4000 
FAA TSO
 
C9c, C52a,CII5b
 
Environmental
 
 
 
With IEC-4000
 
DO-160D A2C4F1/YBBB/SCLM/E/ XXXXXZ/BZ /AZZ/WWZ/H/Z3Z3/XAA
 
 
With IEC-4001
 
DO-160D A2F2/YBBB/SCLM/E/ XXXXXZ/BZ /AZZ/WWZ/H/Z3Z3/XAA
 
 
EUROCAE
 
ED-14C
 

Physical Characteristics 
 PWR-4000 
Height
 
33.4 mm (1.32 in)
 
Width
 
151 mm (5.93 in)
 
Length
 
222 mm (8.73 in)
 
Weight
 
0.68 kg (1.5 lb)
 

Environmental 
 PWR-4000 
Temperature
 
 
 
With IEC-4000
 
-40 to +70°C 
 
 
With IEC-4001
 
-55 to +70°C
 
Altitude
 
55,000 ft
 

Power Requirements 
 PWR-4000 
Input
 
Supplied by Aircraft +28 V DC
 
Lighting
 
NA
 

Certification 
 CSU-4100 
FAA TSO
 
C9c, C52a
 
Environmental
 
 
 
With IEC-4000
 
DO-160D A2C4F1/YBBB/SCLM/E/ XXXXXZ/BZ /AZZ/WWZ/H/Z3Z3/XAA
 
 
EUROCAE
  
ED-14C
 

Physical Characteristics 
 CSU-4100 
Height
 
13.6 mm (0.54 in)
 
Width
 
149 mm (5.86 in)
 
Length
 
222 mm (8.73 in)
 
Weight
 
0.36 kg (0.8 lb)
 

Environmental 
 CSU-4100 
Temperature
 
 
 
With IEC-4000
 
-40 to +70°C
 
 
With IEC-4001
 
-55 to +70°C
 
Altitude
 
55,000 ft
 

Power Requirements 
 CSU-4100 
Input
 
NA
 
Lighting
 
NA
 

Certification 
 LHP-400X IEC-400X 
FAA TSO
 
C9c, C52a
 
C115b, C129a CL B1C
 
Environmental
 
  
 
With IEC-4000
 
DO-160C A2C4F1/YBB/CLM/E1/ XXXXXZ/BZ /AZZWZ/Z3Z3/XA
 
DO-160C A2C4F1/YBB/CLM/E1/ XXXXXZ/BZ /AZZWZ/Z3Z3/XA
 
 
With IEC-4001
 
DO-160C A2F2/YBB/CLM/E1/ XXXXXZ/BZ /AZZWZ/Z3Z3/XA
 
DO-160C A2F2/YBB/CLM/E1/ XXXXXZ/BZ /AZZWZ/Z3Z3/XA
 
 
EUROCAE
 
ED-14C
 
ED-14C
 

Physical Characteristics 
 LHP-400X IEC-400X 
Height
 
55 mm (2.17 in)
 
53 mm (2.1 in)
 
Width
 
158.1 mm (6.22 in)
 
180 mm (7.1 in)
 
Length
 
234 mm (9.2 in)
 
234 mm (9.2 in)
 
Weight
 
1.1 kg (2.4 lb) -101,-401 status
 
1.18 kg (2.6 lb) IEC-4000
 
 
1.3 kg (2.8 lb) -501,-701 status
 
1.2 kg (2.7 lb) IEC-4001
 
 
0.59 kg (1.3 lb) -801 status
 
 
   

Environmental 
 LHP-400X IEC-400X 
Temperature
 
  
 
With IEC-4000
 
-40 to +70°C
 
-40 to +70°C
 
 
With IEC-4001
 
-55 to +70°C
 
-55 to +70°C
 
Altitude
 
55,000 ft
 
55,000 ft
 

Power Requirements 
 LHP-400X IEC-400X 
Input
 
NA
 
Supplied by AC +28 V DC
 
Lighting
 
NA
 
NA
 

The following inputs are per shelf of the IAPS; there is a number 1 and number 2 shelf for left and right sensor/subsystem functions.


Performance Characteristics 
Electrical Interface 
Inputs
 
 
ARINC 429
 
   
Standard
 
     
15 Low-speed
 
 
12.5 kBd
 
     
4 High-speed
 
 
100 kBd
 
   
Optional
 
 
12 High- or Low-speed
 
 
RS-422
 
   
Serial DBU in for FMC and MDC
 
 
Analog (For FCS system use)
 
   
Four differential ± 10 V DC
 
   
Pitch trim in motion
 
   
Roll or Yaw trim in motion (option)
 
   
Pitch/Roll/Yaw Servo Tachometer inputs
 
   
Linear Yaw position (option)
 
 
Discrete (For FCS system use)
 
   
16 open/28
 
 
Outputs
 
 
ARINC 429
 
   
Standard
 
     
4 Low-speed
 
12.5 kBd
 
       
GPBUS-1
 
       
GPBUS-2
 
       
GPBUS-3
 
       
GPBUS-4
 
     
5 High-speed 100 kBd
 
       
EFIS
 
       
GPBUS-5
 
       
FMS map bus
 
       
CDU output bus
 
       
MDC display bus
 
       
External FMS (optional)
 
     
Optional
 
       
8 High- or Low-speed outputs
 
     
RS-422
 
       
Serial DBU out from FMS and MDC
 
     
Discrete (For FCS system use)
 
       
Pitch trim interface, optional roll or yaw trim discrete outputs
 
     
Analog (For FCS system use)
 
       
Servo motor amplifier outputs pitch, roll and yaw, optional analog drive for linear yaw servo
 

SELECTION GUIDE

 Mount Flange FCS FMS   
Type Std Non Std Single Dual Dual Triple MDC Notes Part Number 
ICC-4000    1, 2 622-9813-002 
ICC-4001    622-9995-001 
ICC-4001    2, 3 622-9995-101 
ICC-4004    822-0198-001 
ICC-4005    822-0201-001 
ICC-4005    2, 4 822-0201-002 
ICC-4007    2, 5 822-0781-001 
ICC-4008    822-1029-001 
ICC-4008    822-1029-101 
ICC-4009      822-1407-001 

Note(s):
  1. Roll trim, yaw trim
  2. Supports future IOC growth
  3. Optional roll trim ATC connector
  4. Engine Maintenance System
  5. SSM available for synchro surface feedback FCS control
  6. No future IOC growth
 

INSTALLATION HARDWARE

LHP-4000 
Type Qty Description Part Number 
 
1
 
Mating Connector LJ1
 
359-0645-200
 
 
79
 
Contacts
 
359-0608-110
 
 
1
 
Strain Relief
 
859-6604-160
 
 
1
 
Mating Connector LJ2
 
359-0645-190
 
 
66
 
Contacts
 
359-0608-110
 
 
1
 
Strain Relief
 
859-6604-150
 
 
1
 
Mating Connector LJ3
 
359-0645-040
 
 
55
 
Contacts
 
359-0608-110
 
 
1
 
Strain Relief
 
859-6604-140
 
 
1
 
Mating Connector LJ4
 
359-0645-690
 
 
21
 
Contacts
 
359-0608-040
 
 
1
 
Strain Relief
 
859-6604-170
 
 
1
 
Mating Connector LJ5
 
359-0645-440
 
 
10
 
Contacts
 
359-0608-110
 
 
1
 
Strain Relief
 
859-6604-170
 

LHP-4001 
Type Qty Description Part Number 
 
1
 
Mating Connector RJ1
 
359-0645-400
 
 
79
 
Contacts
 
359-0608-110
 
 
1
 
Strain Relief
 
859-6604-160
 
 
1
 
Mating Connector RJ2
 
359-0645-210
 
 
66
 
Contacts
 
359-0608-110
 
 
1
 
Strain Relief
 
859-6604-150
 
 
1
 
Mating Connector RJ3
 
359-0645-280
 
 
55
 
Contacts
 
359-0608-110
 
 
1
 
Strain Relief
 
859-6604-140
 
 
1
 
Mating Connector RJ4
 
359-0645-700
 
 
21
 
Contacts
 
359-0608-040
 
 
1
 
Strain Relief
 
859-6604-170
 
 
1
 
Mating Connector RJ5
 
359-0645-450
 
 
100
 
Contacts
 
359-0608-110
 
 
1
 
Strain Relief
 
859-6604-170